If you follow the shock tower up to the top and feel towards the outside of the car's wheel well that's where the holes form |
Here's what I need to do the job for parts and tools.
Hydrolic Car Jack and 2 jack stands
19mm wrench to remove lug nuts from tires
Impact Driver for screws,
Air Powered Dremmel tool for wire brushes
Air Sprayer to clean the area
10 mm socket to remove the gas filler tube cover
Sheet metal sheers and pliers for cutting and bending
Ball pin hammer for refining bends and shaping
Marker and cardboards for making patterns
Safety glasses to protect and keep dirt out my eyes
Fast Drying Primer Paint
12" x 24" piece of automotive sheet metal
two tubes of automotive seam sealer
Two cans of rock guard
Here' essentially what I had to do. Jack the car, remove the tire, clean, grind and prepare the area around the hole. Create a cardboard template of the hole and figure how to bend it to fit and leave room for screws and fastening. Cut out and bend the pattern using thick sheet metal spend a lot of time making it fit perfectly. Then coat the whole area with tar and seam sealer and screw the plate cover over the hole. Finally spray rock guard over the whole area to rubberize and waterproof everything so this doesn't happen all over again. The first side took me three and half hours with help to complete. The second side took longer because I had to deal with the filler tube and another rusted out section around the top of the filler neck. It was time consuming but worth every minute because there is no longer water getting into the rear panels of my car.
Here's a video that I made of the whole process.
Hello, I ad the same problem. The problem for me stemmed from a leak in the overhead roof rack, the rear bolt began to leak. Water ran down and sat in the wheel well leading to a rust hole. I knew it was from the inside because my undercoating was more than adequate. Double check the storage bin under the window after a carwash or rain and check for moisture. Won't be on the roof molding, very good molding.
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ReplyDeleteRocker panel repair